On Sep 24, 2009, at 5:11 PM, Tony Duell wrote:
   matter.
The ones that we got drawings for and had duplicated were
 worked from aluminum stock with quite a few processes to harden them and
 form the drive surface so as not to eat the drive belt.  The shape of
 the pulley causes the drive belt to ride in the center when properly
 done, there are no "edges" to retain it.  If you have or can get 
 Known as 'crowning', at least over here.
 It's surping the first time you see it, but the pulley is smaller in
 diameter at the edges than in the mdidle. The belt runs on the largest
 diameter part -- and mves itself there when the pulleys turn. If you
 naively make a pulley with a smaller diamter in the middle (with the idea
 being that he larger diameter edges will keep the belt in place), the
 belt will fly off. 
 
   It's called "crowning" here too.  How in blazes does that work?  I've
 always wondered about it. 
The same way train wheels work.  Train wheels are of slightly smaller
diameter to the outside edge than they are on the inside edge.  Makes
the train sit between the rails rather than on them.  Along the same
lines, the capstan sits in the middle of the belt instead of on both
outer edges.
Peace...  Sridhar